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Solution Feature

Process analysis

Process analysis reconstructs real production paths from event data. This makes variants, setbacks, rework loops and waiting times visible, which remain hidden in standard reports or static value stream models.

Discover Manufacturing Insights

What process analysis delivers

Understanding complex value streams

Process Analysis reconstructs the real production flow from plant analysis events. Interactive process graphs show every station, every path and how often parts run through rework loops.

Transport times between stations and line dependencies become visible and show optimization potential that classic dashboards overlook.

In discrete manufacturing in particular, this helps to link actual process variants with product, shift, line or quality events and thus derive reliable improvement measures.

Process mining for full transparency

A process mining algorithm groups events by workpiece or batch, sorts them chronologically and builds a network of real paths with frequencies and cycle times. Rare detours or repeated loops are noticed immediately.

  • Filter by time period, product or shift and compare with the target process.
  • Make hidden quality problems in specific variants visible.
Process analysis view

Challenges addressed

When process analysis is essential

Repeated rework loops

Multiple passes through stations extend throughput times and tie up capacity.

Hidden process variants

Quality problems remain if the real process is unknown.

Assumptions instead of data

Root cause analyses lack evidence without a process view.

Measurable advantages

Results that you can prove

01

Live view of real processes

See deviations from the target process in real time.

02

Variant transparency

Quickly recognize recurring detours and bottlenecks.

03

Fewer rework checks

Avoid repeated inspections by precisely tracking rework loops.

04

Compare lines and layers

Benchmark identical machines and optimize transport and waiting times.

Demo

Experience Bytefabrik live

Arrange a demo to get to know the platform, analysis and AI functions based on your questions.

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