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You would like to further increase the efficiency of your automated production plant in order to save costs? You know that the production efficiency of automated plants depends on many factors and fluctuates again and again.
Especially in complex assembly and test facilities with a multitude of processes, it is difficult to find causes for process and product quality problems. Your employees are often "putting out fires" and there is no time to systematically analyze causes.
This is where our software helps! With Bytefabrik Manufacturing Insights you open a new chapter to more efficient production: Without additional hardware we use the many data already available in the plant control system to identify problems and causes that lead to reduced performance.
Your Challenge
Gehen Sie den nächsten Schritt zu höherer Produktionseffizienz
Bytefabrik Manufacturing Analytics feels the pulse of your plant - through a direct real-time connection to the control systems, all machine and process parameters are recorded and merged. From this, our software derives an event and activity model for each station and process - fully automated and without manual intervention on your part.
This forms the basis for a 360-degree analysis of all processes and associated process parameters. With the help of our modular software, users such as quality managers, process engineers and maintenance personnel receive individual analyses that help to digitally map and sustainably improve work processes.
Ausbringungsanalyse
Evaluation of all produced goods by good parts, bad parts and rework as well as by shifts, types and times - find the cause of quality problems at a glance.
Taktzeit- und Zykluszeitanalyse
Detailed display of all process key figures - compare plant performance even across plants and find the cause of reduced efficiency.
Prozessanalyse
Get an intuitive visual representation of all activities, their runtimes, and deviations from the normal process to identify even the most unusual relationships, such as the influence of temperature values on inspection processes.
Prozessparameteranalyse
The failure of wear parts often announces itself early - with the process parameter analysis you ensure process stability by making emerging trends visible at an early stage - so you can proactively plan necessary maintenance operations.
Produktbericht
For each product produced, all information is available down to the sensor value - so you can show customers compliance with limit values on request and have a long-term stored digital image for each part produced.
Fehleranalyse
For each error present in the controller, you can see occurrence frequencies, causes, and occurrence and acknowledgement durations, thus reducing downtime.
OEE
As a decision-maker, you have full transparency at all times about current production efficiency using OEE - clearly presented in a scorecard. So you can see at a glance which plant needs your attention.